
Check out this article about a team building a long distance sail boat out of plastic bottles:
http://adventure.nationalgeographic.com/2008/10/david-de-rothschild/plastiki-text

This project was a housewarming gift for my sister who needed a slim table for her living room. Its made out of two mahogany single pane office windows reclaimed from a former Episcopal Church in Pittsburgh and four old mahogany bed posts. I used two windows to create a space to store books and magazines. All the materials for this project were acquired for under $40 at Construction Junction in Pittsburgh, one of the most innovative material re-use organizations in the country. Fortunately, I had use of the Civil Engineering wood shop at school which allowed me to get a little more creative with this table. First, I had to clean up the windows by removing the old hinges and locks. I also needed to reinforce the molding holding the panes to the window frame with finish brads and wood glue. I used a dado blade on the table saw to cut slots in the bed posts for the window frames to sit in and a miter saw to cut down the legs and to crown the posts. I used a finish brad gun and wood glue to connect the windows to the legs and stainable wood filler to fill the joints and dark stain on the joints. For the most part, I left the table unfinished because the wear on the bedposts and windows gave it great character.
This project evolved from a project I had worked on during my freshman year in Architecture school. The project involved creating a bench for two people designed such that it could be broken down to fit into a large shoe box. As with all of my Architecture projects, the bench also had to be designed with a concept in mind. One of the things I have always found fascinating about working with wood is that more than any other medium, wood has its own memory (See 'stump clock' to come soon). You see it in both its rings and knots, as well as the way it wears. From this I focused on a structure that required interaction between the two people and the bench itself. Hence the "teeter-totter"-esque shape of the bench you see in the prototype below.
I used cherry for the legs and walnut for the seating slats. The light red of the cherry and the dark hues of the walnut created a contradiction that "emphasized the structural elements as the signature aesthetic" (I learned to master BS in Architecture school). The leg supports consists of varying lap joints with 1/4 inch bolts. The walnut slats have fixed splice joints to allow them to be connected to the leg supports. Both the cherry and walnut components were finished using tung oil. By the time my final presentation came along, I could assemble the bench in less than ten minutes. Though it was chosen as a finalist and was shown at a gallery show in Belgium, I never could find a practical use the bench at home. After four years of collecting dust in the attic, I decided the wood was too beautiful to not be showcased in my then furniture-less apartment. It would need, however, to be converted into something more practical:
...and I could not bear the thought of someone sitting on or books covering these remnants of my hockey past that contained so much character, so I decided on something to showcase them that would cover the bare walls of my new apartment. I chose to cut the shafts at varying lengths in part because they reflect my physical growth through the years and also because this format showcases the evolution of how I taped my sticks (an art in itself, I am a short knob toe-to-heel kind of guy). The "hockey headboard" also shows the evolution of hockey stick technology as its chronology includes my first ice hockey stick (an Easton aluminum), fiberglass and graphite designs, many traditional wood sticks (my high school stick of choice), and a few fancy one piece composites (my college sticks of Ice Tartan fame). I made an MDF template for drill holes on the stick shafts and 1/4" threaded rod and a drop of thread lock on the bolts to tie the sticks together. Despite years of thought, this one was pretty easy to pull together.
Its important for me to acknowledge my inspiration in this hobby of my mine. While I inherit my mom's artistic creativity and my father's pack rat tendencies (he collected Domino's pizza boxes and Altoid tins for ten years), I must say it comes directly from my friend Seymour Rappoport. Seymour was a mentor, friend, and surrogate grandfather to me. He was a product engineer for the Ronson Corporation and holds patents for the original cigarette lighter patents. I stumbled upon these patents online and it saddens me that it seems these patents are the only lasting legacy of Seymour, as his true life's work came later in life as a sculptor. After surviving cancer and suffering a stroke, I had the honor of helping Seymour in his studio with his projects and escorting to his many material "suppliers". We made weekly trips to the scrap yard and stalked Central New Jersey's garage sales. Seymour made a point of visiting every new construction site in his neighborhood and those trips with him were very formative towards my interest in architecture and the building industry. His home and his studio were the epitome of high design, and I grew up lounging on an original Eame's chair and two of Mies van der Rohe's Barcelona chairs in his living room (years later I would have classes devoted to these designs in Architecture school).
His arthritic cartoon-like lighting bolt fingers told 1,000 stories of projects made and innovations forged. Though I doubt any of his designs had the environment or sustainability in mind, he was a master of re-use projects and reclaimed materials. There is a scrap yard in West Long Branch, NJ that still boasts one of us his sculptures made entirely of their heap. So I'm hoping Seymour's legacy lives beyond his cigarette lighter patents, and hopefully a little bit in my projects.